FILLING NEEDLES

Fill4Sure
Filling Needles

Fill4Sure Filling Needles provide a needle for every drug product application or filling machine. SaniSure® offers ready-made and tailormade needles providing 100% coverage across the fill-finish arena, uncoupling the restrictions posed by OEM needles.

Fill4Sure Filling Needles are made from premium 316L stainless steel with polycarbonate housings in an oil- and adhesive-free manufacturing process. Filling speed, precision, and accuracy are at the heart of the design process.

Tailormade precision filling for single-use applications

The SaniSure® Fill4Sure Filling Needles break down the barriers of OEM needles while providing superior filling precision, accuracy, and finish for any drug-product filling application.

Overview

Fill4Sure Filling Needles

APPLICATIONS

  • Cell and gene therapy filling
  • Drug product vial filling
  • Syringe filling
  • Pre-lyophilization filling
  • Co-axial liquid/gas filling

BENEFITS

  • Repeatable performance in a single-use format
  • Oil- and Adhesive-free construction
  • Tailor-made needle design
  • Premium construction materials

SPECIFICATIONS

  • 0.6 – 6.0 mm ID’s
  • 125.1 – 186.2 mm needle lengths
  • Gamma-irradtiation suitable
Standard IDs range from 0.8mm to 6.0mm Overall Lengths range from 125.1mm to 165.0mm
ID (mm) Length (mm)
0.8 125.1
1.1 138.2
1.5 154.5
2.1 165
2.5 181.6
3
3.5
3.6
4
4.5
5
6

1. Standard Housing
Housing Diameters: 8mm, 10mm, 13mm
2. Friction-Fit Housing
Housing Diameters: 6.35mm (0.25”), 9.52mm (0.375”), 13mm, 15-20mm
3. Friction-Fit Housing with O-ring
4. Reduction Housing
5. No Hose Barb Housing
6. Snap-Fit Stainless Steel Filling Needles

1. Co-Axial Filling Needles

For simultaneous filling of a gas overlay (outer tubing) and liquid product (inner tubing) at the same filling station.

2. Penetrating Filling Needles

For removal of product through an overseal using a Filling Needle

COMPLIANCE

ISO 7 Classified Fabrication Cleanroom
ISO 9626 compliant 316L Stainless Steel
USP Class VI healthcare grade
Polycarbonate certified to 21CFR177.1580
ISO 10993-5 biocompatibility compliant
Autoclave and Gamma-irradiation compatible
USP 788 particulate quantification.

COMPLIANCE

  • ISO 7 Classified Fabrication Cleanroom
  • ISO 9626 compliant 316L Stainless Steel
  • USP Class VI healthcare grade
  • Polycarbonate certified to 21CFR177.1580
  • ISO 10993-5 biocompatibility compliant
  • Autoclave and Gamma-irradiation compatible
  • USP 788 particulate quantification.

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Looking for tailormade Filling Needles?

The SaniSure® Fill4Sure Filling Needles can be customized according to each project’s needs.

Learn more about how we can cover your fill-finish challenges.