mrna and lnp manufacturing

Optimize Your
mRNA Manufacturing

Your Ideal End-to-End Partner for mRNA Manufacturing

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Plasmid DNA Production and Purification
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mRNA Manufacturing
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mRNA Encapsulation
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Formulation & Final Fill

Plasmid DNA Production and Purifications

SaniSure’s unique products, including Mixed4Sure™, PharmaTainer™ and One2Fill™ support the mixing, high-value reagent preparation, and intermediate storage needs of your plasmid DNA Process.

Fermentation
Reduce powder exposure and streamline your media preparation for single use fermentation
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Mixed4Sure™ Assemblies
Contain your feed and acid/base addition
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PharmaTainer™ Assemblies
Cell Harvest
Keep your E. coli suspension homogenous during tangential flow harvest and wash
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Mixed4Sure™ Assemblies
Optimize your cell harvest and wash by using your specified tangential flow filter
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Custom Filter Assemblies
CELL LYSIS
Keep your E. coli cell suspension homogeneous during chemical or mechanical lysis
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Mixed4Sure™ Assemblies
Enable contained addition of critical reagents, minimizing contamination risk
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PharmaTainer™ Assemblies
CLARIFICATION
Keep your lysate homogeneous during clarification
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Mixed4Sure™ Assemblies
Collect your clarified pDNA harvest in a closed set-up
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PharmaTainer™ Assemblies
Optimize clarification by using your specified depth filter
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Custom Assemblies
BUFFER EXCHANGE
Ensure thorough mixing of your retentate during buffer exchange
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Mixed4Sure™ Assemblies
Contain the addition of buffers, minimizing contamination risk
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PharmaTainer™ Assemblies
Optimize buffer exchange by using your specified tangential flow filter
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Custom Assemblies
pDNA PURIFICATION
Keep your intermediate homogeneous during chromatography load
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Mixed4Sure™ Assemblies
Enable contained collection of eluate
Provide your chromatography buffers in a contained set-up
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PharmaTainer™ Assemblies
BUFFER EXCHANGE
Ensure thorough mixing of your retentate during buffer exchange
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Mixed4Sure™ Assemblies
Contain the addition of buffers, minimizing contamination risk
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PharmaTainer™ Assemblies
Optimize buffer exchange by using your specified tangential flow filter
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Custom Assemblies
BULK FILL & FROZEN HOLD OF pDNA
Keep your purified bulk pDNA homogeneous during dispensing
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Mixed4Sure™ Assemblies
Enable contained addition of buffers, minimizing contamination risk
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PharmaTainer™ Assemblies
Optimize buffer exchange by using your specified tangential flow filter
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Custom Assemblies
  • Ensures thorough mixing of your intermediates, supports enzymatic reactions and preparation of reagents
  • Provides continuous mixing of process volumes from 50ml to 20L—significantly lower mixing volumes than bag mixing systems
  • Exerts 2X lower shear forces than comparable bag mixing systems
  • Is easy to use and integrate into your process
  • Configurable to your specific mixing requirements

One2Fill™ 10X

A compact, closed and easy-to-implement solution for sterile, multiple bottle filling for closed, small volume mixing in GMP processing.

  • Streamlines intermediate, bulk and reagent filling operations during pDNA, mRNA and LNP manufacturing
  • Enables 10x faster filling than individual filling and 40-second setup
  • Delivers +/- 3% filling accuracy
  • Is easy to use and adaptable to your process needs
  • Allows for less integrity testing with single vent filter
  • Offers industry leading low particle contamination risk and robust bulk filling solution.
  • Compact, low CapEx
  • Dedicated assembly design experts follow the process from initial concept to operational support
  • Enables multi-line filling without the introduction of downstream line splitting
  • Is a reliable second-source option or a new, customized assembly with built-in efficiency and security
  • Operates with independent fill lines, providing superior fluid dynamics to ensure the process pumps can perform optimally for accurate drug product filling
  • Minimizes operational disruptions with a vertically-integrated supply chain
  • Utilizes customized surge bags that can have 1-12 filling ports, depending on your fill requirements
  • Uses standard OEM replacement needles and fully customizable needles bespoke to drug product considerations, and for any type of filling machine, produced without adhesives or oils for minimal particle generation

PharmaTainer™

  • The world’s cleanest bottle
  • PET or PC materials
  • Individual bottle traceability with serial number, lot number and expiration date
  • Extremely low particulates < 1.7% of USP <788> LVP limits
  • Bottle molding and capping under laminar airflow/ISO 5 One-piece, gasket-free, molded double-seal cap
  • Extensively characterized
  • Ideal for release, retain and stability study samples
  • Uses same resins as larger volumes for representative results
  • HDPE cap with a double seal system
  • Certified sterile SAL 10-6
  • Cap torque chuck available
  • Designed for complex flow paths
  • Open architecture
  • Available in polypropylene, PVDF, polyethylene, polysulfone, fluoropolymers, polycarbonate and other materials based on individual application needs

Closed System Process Vessels

  • Designed to close complex flow paths
  • Used primarily in critical applications
  • Low particles, high robustness
  • One-piece molded and barbed caps

Resources

Mixed4Sure™ Brochure
One2Fill™ Brochure
Fill4Sure™ Brochure
PharmaTainer™ Brochure